Product outline
Monitor & handle sequence control of press machine!
Anyone can easily setup sequence control of pressing!
All-purpose type press force analyzer variety of judgment functions
- Enable process monitoring and control such as screw tightening, capping, etc.
- Can be connected to servo motors of any manufacturer.
- 5000 times/sec. high-speed processing.
- There are 256 types for both Work No. & Recipe No.
- Can use various commands to setup complex sequence easily
- Connectable to peripheral devices by general-purpose I/O.
- Logging of measurement results up to 2.5 million times can be saved into SD card.
Application example
PFA monitors press process by waveform
DO NOT miss NOK workpieces
Servo motor controller is equipped. Even beginner of motor control can create simple sequence by using touch panel setup.
Features
Monitoring using waveform display
■ 2 input: Force & Displacement
Pressure, force, torque sensor on Y-axis.
A displacement/rotation angle sensor is connected to the X-axis, and two-dimensional OK/NOK judgment is possible.
■ Two types of waveform display
■ Waveform comparison judgment
Always compare preset waveform and measured waveform.
If even one point exceeds the preset waveform, it will be judged as NOK.
■ Utilization of waveform comparison
Judgment will output at the moment the preset waveform is touched, so it can be used for branching the sequence operation.
Multi-point judgment
OK/NOK judgment can be done in one single process. (Max. 5 points)
Choose from a variety of hold functions.
<Jugdment range>
Can choose from various condition like external
signal, displacement, sequence linkage, etc.
Trend analysis
With trend analysis, abnormality can be detected earlier to prevent unwanted failures.
Force and position control is selectable
Motor control function
Motor control uses versatile pulse input/output.
Compatible with various motors.
Templates are available for frequently used sequence.
Press behavior can be decided by inputting speed, position, and other parameters.
Screw tightening management template compliant to torque method & turning angle method is also available.
Can be used as controllers for tension & compression test machines, bending testing machine & endurance test machine as well.
High accuracy & high responsive press control
Retrieves measured value from a load cell with the sampling speed of 5000 times/sec. and performs feedback control with 5 kHz responsiveness.
Compared with conventional press systems, achieve higher-accuracy & higher-responsive press control.
Various commands
Complex sequences such as load limits during position control and linkage between control and measurement can be easily set.
Sequence can be branched out
Sequence can be branched out based on the condition of current load, current displacement, I/O, timer, counter, etc.
Specifications
Sensor input｜Analog voltage output ｜Display section｜COMP. & JUDGE. function｜Preventive maintenance support｜External signal｜Motor control｜External devices｜Interface｜General performance｜Attachments｜Optional accessories
| Sensor input section | ||
| Strain gauge input(6-wire type) | ||
| Excitation voltage | DC 2.5, 5, 10 V±10%（Depending on settings) Output current: Within 30 mA |
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|---|---|---|
| Signal input range | -2.0 mV/V to +2.0 mV/V | |
| Accuracy | Non-linearity: Within 0.02% FS±1 digit (at 2.0 mV/V input) Zero drift: Within 0.2 μV/℃ RTI typ. Gain drift: Within 15 ppm/℃ |
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| Low-pass filter | Selectable from 2 Hz to 2 kHz（－6 dB/oct.） | |
| A/D converter | Speed: 5000 times/sec. Resolution: 24 bit (binary) |
Voltage input |
| Signal input range | -10 to +10 V | |
| Input impedance | Approx. 1 MΩ or more | |
| Accuracy | Non-linearity:Within 0.02% FS±1 digit (at 10 V input) Zero drift:Within 0.2 mV/℃ RTI Gain drift:Within 0.01%/℃ |
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| Low-pass filter | Selectable from 2 Hz to 2 kHz（－6 dB/oct.） | |
| A/D converter | Speed: 5000 times/sec Resolution:24 bit (binary) |
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| Sensor input for storoke (Pulse input : Line driver) |
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| Max. input frequency | 1 MHz | |
| Internal count range | 30 bit | |
| Applicable sensor | Output: Incremental type 2-phase output (A/B-phase signal output) Output stage circuit specification：Line driver (Based on RS-422A) |
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| Analog voltage output | |
| Output level | Load cell input Approx. 2 V per 1 mV/V |
|---|---|
| Load resistance | 2 kΩ or more |
| Display section | |
| Display | 7.0 inch TFT color LCD module |
|---|---|
| Display area: 152（W）× 91（H）mm | |
| Dot configuration: 800 × 480 dot | |
| Language | Japanese, English, Chinese |
| Comparison judgment function | |
| Multiple point comparison mode 256 types (Setting values can be saved.) |
Up to 5 point of holds can be compared & judged at the same time Sample, Peak, Bottom, P-P, Relative Minimum, Relative Maximum, Inflection Point, Average, End Displacement |
|---|---|
| Waveform comparison mode 256 types (Setting values can be saved.) |
Compare actual measured waveform against preset Hi/Lo waveform. The entire measured waveform will be compared against the preset Hi/Lo and if any of its points exceed the preset waveform, the measured waveform is treated as NOK (Not OK). |
| Preventive maintenance support | |
| Trend display | Trend analysis of measured data & detect irregularities at early stage. |
|---|---|
| Statistics | Takes the latest 10000 measurement results Displays number of measurements, number of OKs & NGs, and ratio of OKs |
| Screen capture | Capture screen display as bmp data |
| Editable work name | The work process can be displayed arbitrarily by linking to the work number |
| Setting list display | Distinguish master setting & current setting with color |
| User management | User management with login ID & password is possible |
| External signal | |
| Output signal (16) | Point judgment (force, stroke)/ Force overload/ Measurement complete/ Waveform comparison/ Force・stroke OK/ CPU OK/ SD card OK/ Timing output 1,2/ Servo ready/ Motor alarm/ In position/ Brake off/ Torque limit/ Zero speed/ General-purpose output/ Sequence in progress/ Return origin complete/ POT (Forward rotation lock)/ NOT (Reverse rotation lock) *Selectable from the above Output type: Select from PNP, NPN (Specified by model) Rated voltage: 30 V, Rated current: 30 mA |
|---|---|
| Input signal (16) | Force zero/ Stroke adjust/ Measurement start/ Measurement stop/ HOLD 1 to 5/ Reset/ Backlight forced ON/ Touch panel lock/ Work selection/ Servo on/ Start sequence/ Stop sequence/ Pulse clear/ Alarm reset/ Forward rotation lock/ Reverse rotation lock/ Home position detect/ Return to home position/ Home position/ JOG＋/ JOG－/ STEP＋/ STEP－ *Selectable from the above Input type: Select from PNP, NPN (Specified by model) |
| Motor control | |
| Compatible servo amplifier | Servo amplifier capable of pulse train input |
|---|---|
| Sequence function | Press sequence programmable in controller Switchable control mode in sequence Control recipe 256 types (Settings values can be saved.) Up to 100-line action can be registered per control recipe |
| Connection between PFA <=> Servo amplifier | Pulse train for position control (Line driver) (RS-422A basis) Max. 500 kpulse/sec. Digital I/O: Control usage |
| Command | Motor operation：Position control / Force control/ Stand-by/ keep/ Restrict Control character：Blank/ Jump/ If/ Watch/ Out put/ Judge/ Timer/ Counter/ Recipe change Graph：Graph color display/ Delete graph Record：Start measurement/ Stop measurement/ Start hold/ Stop hold Motor parameter：Speed/ Position gain/ Force gain/ Acceleration Row：Insert above/ Insert below/ Delete row Digital offset：X/Y |
| External devices | |
| Barcode reader (USB connection) |
Scan items |
|---|---|
| SD Card | Setting data & waveform can be saved as CSV |
| Interface Only one option can be installed. |
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| USB | USB interface | CCL | CC-Link interface (option) |
|---|---|
| EIP | EtherNet/IP interface (option) |
| ETN | Ethernet interface (option) |
| General performance | |
| Power supply voltage | DC 24 V（±15％） |
|---|---|
| Power consumption | 20 W typ. |
| Operating conditions | Operation temperature: -10℃ to +40℃ Storage temperature: -20℃ to +60℃ Humidity: 85% RH or less (non-condensing) |
| Dimensions | 218(W) x 140(H) x 87(D) mm (Not including projections) |
| Weight | Approx. 1.8kg |
| CE marking certification | EMC Directives EN61326-1 |
| Attachments | |
| Power connector | 1 |
|---|---|
| Power connector lever | 1 |
| Load cell connector | 1 | SD card 16 GByte | 1 |
| Operation manual | 1 |
| Jumper wire | 2 |
| Power cable with ferrule terminals 3 m | 2 |
| Guide rail | 1 |
| CC-Link connector (when CC-Link option is installed) | 1 |
| Optional accessories | |
| CA10-USB | USB Cable (A-microB type) 1.2 m |
|---|---|
| PFA-ST | Supporting stand (VESA 100, 75 compliant) |
| PFA-CONV-MIT | Dedicated terminal block |
| PFA-CONV-MIT-ABS | Dedicated terminal block |
| PFA-CONV-PAN | Dedicated terminal block |
| PFA-CONV-SIE | Dedicated terminal block |
| PFA-CONV-TAM | Dedicated terminal block |
| PFA-CONV-YAS | Dedicated terminal block |
| CN71 | CC-Link connector |
| SD16G | SD card 16 GByte (Same as the attachment) |
| SD32G | SD card 32 GByte |
Structure of product code
Structure of optional cable
Please note that there are possibilities of individual differences in a color tone on display devices such as LEDs, fluorescent display tubes and LCDs due to manufacturing process or production lots.
Download
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Product catalogue(PDF)
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⇒Download Page | |
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Operation manual(PDF)
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External dimension
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DXF
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PDF
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Support tools
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Software
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